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This
is how the board starts. I cut it down on the table saw. I
cut the panels first to rough size, along the length of the
board, measuring then cut, measure then cut. Then I cut each individual
panel to the right size. Cut the opposite walls at the same time so you
don't have to mess around with getting the size right. The blade and
guide will do the work for you.
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What's better than power tools???
Don't forget your safety gear!!! |
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This
piece is basically the floor of the box. Notice the margin I cut out
around the edge. It's about 3/4" from the edge and 3/8" down. This
margin helps hold the walls of the box in place. |
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This
is one of the longer walls. I cut a 3/4" margin on the end of this on
both ends. This will allow the shorter walls to sit securely.
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This
is an example of how the shorter end wall fits in the notch of the
longer side wall. Here I've taped the box together. Then I drilled two
holes in each side wall through to the end wall. After I checked
to see if the screws lined up, I took it all apart so I could seal the
corners. |
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This
shows the caulk in the edge. I ran a bead of caulk down the edge, then
put the walls together again, and secured them with the screws. |
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Its
nice to have a beer when you've gotten that far. After I got the walls
together, I put it on top of the base, taped it down, drilled 8 holes
(2 for each wall) through the base to the walls. And screwed it
together. |
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This
is a BAD example of the top seal. It looks like frosting. You DON'T
want it to look like frosting and its something I've mostly fixed since
I took this pick. You want it to be a very even stream of silicone
around the top. If it has waves, it makes it harder to keep the sound
out because there's more of a chance that there will be a hole in
the seal, and that's what you're trying to avoid. Remember, the
smoother, the better. |
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Here's the box with the closed-cell foam in the boxes. You can also seethe latches on each box and the synchronization setup. |
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Here
is my synchronization setup. Basically at the beginning of each
setting I flip the switch for a second. This will show up in the
audacity file because there will be three one second loud bursts on
each track. |
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Here's
the recorders in the box. One in the copper shielding, one out of the
copper shielding. The inner box/foam provides a portion of the sound
isolation. The outer box/foam provides another portion of sound
isolation. |